Robust DC Motor
Robust DC Motor
The ultra-light self-supporting copper winding minimizes rotor inertia. Acceleration and deceleration ramp rates occur within milliseconds, enabling instant start-stop loops for automated optical sorting and robotic arm end-effectors.
Utilizing high-grade synthetic hydrocarbon lubrication (Mobilith SHC series) and arctic-grade brush commutation materials, our motors withstand severe ambient temperatures experienced in Northern Mongolia without freeze-up.
By maximizing slot fill factor through automated skew winding, our motors generate high continuous torque relative to their physical volumetric envelope (from 4mm diameter ultra-micro up to 30mm heavy-duty coreless units).
Aerial surveying over vast mining operations in sub-zero winds demands lightweight motor assemblies with ultra-high RPM responsiveness. Our coreless drone motors (such as the DCL-0716, 8520, and 28mm brushless servo series) offer peak power-to-weight ratios, allowing survey UAVs extended flight endurance and rapid wind-resistance maneuvering in winter conditions.
Ore flotation, chemical dosing, and slurry line management require micro-actuators capable of micro-radian angular precision. Integrated coreless DC gearmotors provide backlash-free torque to fluid control valves and automatic sampling actuators, impervious to heavy external vibration and electromagnetic interference.
Sub-surface pipeline crawlers and soil sampling micro-robots demand zero cogging torque to ensure precise positional encoder feedback. Our low-vibration coreless vibration and drive motors enable robotic chassis to traverse rugged terrain while keeping sensors stable.
| Motor Series | Diameter / Frame | Rated Voltage Range | No-Load Speed (RPM) | Max Torque (mN·m) | Primary Industrial Application (Erdenet Sector) |
|---|---|---|---|---|---|
| DCL-0408 Micro Vibrate | 4.0 mm | 2.6V - 5.0V DC | 46,320 RPM | 0.08 mN·m | Tactile feedback sensors, handheld medical devices |
| DCL-0716 Mini Series | 7.0 mm | 3.7V DC | 45,000 - 52,000 RPM | 0.45 mN·m | Sub-zero drone propulsion, micro aerial inspection |
| 1220 Precision Brushed | 12.0 mm | 6.0V - 12.0V DC | 18,000 - 35,000 RPM | 2.10 mN·m | Automated valve actuators, optical lens zoom systems |
| DCL8520 UAV High-Torque | 8.5 mm | 3.0V - 3.7V DC | 40,000 RPM | 1.25 mN·m | Heavy-payload quadcopter monitoring rigs |
| DCL2855 Brushless Servo | 28.0 mm | 24.0V DC | 25,000 RPM | 45.0 mN·m | Robotic arm joints, mining conveyor sensor sweepers |
Transitioning from precious metal brushes to electronic commutation with integrated hall sensors and sensorless Field-Oriented Control (FOC). This extends operational service life to >20,000 continuous hours without maintenance.
Embedding high-resolution magnetic and optical encoders (up to 4096 counts per revolution) directly onto the rear shaft of 8mm to 22mm coreless motors for closed-loop servo precision.
Customizing shaft geometry (D-cuts, keyways, splines), low-temp synthetic lubricants, and high-reduction ratio planetary gearheads designed to operate down to -50°C for arctic field equipment.
Coreless motors eliminate iron losses and magnetic cogging. In extreme ambient temperatures ranging from -40°C in Erdenet's winters to high summer heat, the ironless design reduces internal thermal resistance and prevents rotational freezing when combined with arctic-grade synthetic lubricants. Furthermore, their rapid electrical response time ensures stable operation despite sudden thermal expansion or contraction.
We offer streamlined export logistics directly from our factory. Shipments to Erdenet are processed via direct rail transport corridors (via Tianjin/Erenhot to Ulaanbaatar and Erdenet) or expedited air freight for rapid prototyping samples. Express sample delivery typically takes 5–9 business days, while bulk batch shipments arrive within 15–25 days with full customs clearance support.
Yes. We specialize in engineering integrated micro-drive units. We can pair any 6mm to 30mm coreless DC motor with high-torque metallic planetary gearheads (gear ratios from 4:1 up to 1500:1) and digital magnetic/optical incremental encoders to supply complete position-controlled micro servo solutions.
Precious metal commutators (Gold/Silver/Platinum alloys) offer ultra-low contact resistance, low electrical noise, and extremely low starting voltages, making them perfect for battery-powered handheld instrumentation. Graphite brush systems are engineered for higher power density, frequent start-stop duty cycles, and elevated continuous current draw in heavy micro-actuators.
